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          CarpetCabler

          Direct-Cabling machine

          E3
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          Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

          They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

          CarpetCabler L?ngstansicht

          Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

          They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

          Low energy consumption
          Energy
          Low energy consumption

          Optimized spindle family enables energy savings


          The spindle family covers following types:

          Dimensions [mm]

          Universal 285

          Spindle 285

          Spindle 260

          Spindle 220

          Feed pot package

          285

          285

          260

          220

          Spindle gauge

          495

          495

          445

          445

           

           

          Energy savings due to energy optimized machine components

          • High class efficiency main drive motors

          • Optimized bearings in the entire spindle area

          Higher productivity and package density
          Economics
          Higher productivity and package density
          • Higher productivity by delivery speeds of up to 120 m/min when up-twisting
          • Less space needed due to closer spindle spacing
          • Higher production speeds due to low yarn balloon tension
          Easy handling and cleaning
          Ergonomics
          Easy handling and cleaning

          Reduced machine operating time due to central adjustments

          Fast, simple and precise motor-driven drive for an optimum height position.
          An optimum, uniform height position on all yarn balloon guides.

           

          Package conveyor belt to rapidly clear away the finished packages

          Easy and quick yarn threading due to Volco-/Creeljet-Systems

          Computer-controlled electro-mechanical gearbox

           

           

          Teppich

          Why are carpet yarns directly cabled on Volkmann cabling machines?

          • Cabling is a mechanical yarn upgrading process which precedes carpet production.
          • Cabled yarns are ideal for ensuring the formation of a high-quality pile during the manufacture of rugs and carpets.
          • In the direct cabling process, two yarns are twisted around each other in a single operation without the individual strands themselves being twisted.
          Brake Hood

          Conversion of direct-cabling machine to two-for-one twisting machine

          The universal hollow-shaft spindle allows the simple alternating conversion from the two-for-one method to the cabling method. The high-quality and wear-resistant surface enables a yarn guidance without damaging the strand. The ideal design of the spindle pot allows a maximum number of feed packages. The reserve disc with its wear-resistant special surface guarantees a balanced tension level in the yarn balloon.

          Electronical Drive

          and more...

          Electro-mechanical gearbox
          This computer-controlled drive system is the perfect solution to the market's requirement for fast, effective adjustment to a new yarn batch, accompanied by increased machine availability. The dual cam gearbox with solid electric motor drive in connection with frequency inverters guarantees a fast change of batch and optimum utilisation of your machine.

          Kugelfadenbremse Topf

          Ball yarn brake in spindle pot
          The ball yarn brake covers the entire yarn tension range with the wear-resistant ceramic ball. A simple turn of the inlet tube quickly adjusts the braking force over 24 levels.

          Compensation Tensioner
          Different Creel Tensioners:
           
          Capsule Tensioner
          The capsule break enables a stepwise change of break capsules as well as precise setting of the yarn tension. Its universal usable.
           
          Compensation Tensioner
          The compensation tensioner ensures that the yarn runs steadily out of the tubes as well as it balances the tension variations in the yarn.
           
          Creel ball yarn tensioner
          Due to the arrangement of the creel ball yarn tensioner, the inner and outer yarn tensioners can be easily read at the same time.
           
          Roller yarn tensioner
          The roller yarn tensioner is pneumatical central adjustable and reduces conversion times.

          Experience Saurer live

          At the following exhibitions and events we will show you new developments related to our textile machines, components and service offerings. Come stop by, we would love to talk to you.

          Exhibition date
          Logo_Shanghaitex Hall/booth: E1/D40
          ShanghaiTex

          25.11.2019 - 28.11.2019
          Shanghai, China

          Visit website

          Downloads

          Find out more about our products. Here we provide you with all the relevant documents for download in PDF format.

          Sun – Service Unlimited

          Strong and reliable life-cycle partnership.
          Unique smart solutions to increase the benefit to the customer.
          Notable performance and sustainability throughout the machine lifetime.

          We keep you competitive.

          Consulting
          Installation
          Academy
          Original Parts
          Maintenance
          Updates and Upgrades
          Secos
          Sun Consulting
          Consulting
          From the end product through the fibre to the raw material
          Benefit from trends with fabric-to-fibre engineering
          Experience Consulting
          Sun Installation
          Installation

          From standalone machines to turnkey plants
          Knowing what to do - and doing it

          Experience Installation
          Sun Academy
          Academy

          Become an expert
          Turn your employees into experts

          Experience the Saurer Academy
          Sun Original Parts
          Original Parts

          Original is better
          Ensure your machine remains an original

          Experience Original Parts
          Sun Maintenance
          Maintenance

          On-site, at your side
          Whatever you need, we are there for you

          Experience Maintenance
          Sun Updates and Upgrades
          Updates and Upgrades

          Always state-of-the-art
          Stay up to date

          Experience Updates and Upgrades
          Secos grey Background
          Secos – Saurer Customer Portal
          E-shop, info tool and more
          Experience Secos
          Senses

          Mill management system Senses

          With a single program, you can now manage your entire production and quality assurance facilities along the textile chain. Senses, the digital mill management system from Saurer, bundles and analyzes production, quality and performance data across all divisions. Even machines from third-party manufacturers can be managed. In real time. Secure. From everywhere.

          Experience Senses

          Contact us

          Should you have questions about our products or require additional guidance, kindly get in touch with your local contact person. As your partner, we pride ourselves in providing expert and swift support.

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